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	<title>Torque Developments Blog &#187; Mazda RX8 ECU Tuning Development</title>
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		<title>Mazda RX8 ECU Tuning Development</title>
		<link>http://tdi-plc.com/blog/03/03/2009/mazda-rx8-ecu-tuning-development/</link>
		<comments>http://tdi-plc.com/blog/03/03/2009/mazda-rx8-ecu-tuning-development/#comments</comments>
		<pubDate>Tue, 03 Mar 2009 17:57:28 +0000</pubDate>
		<dc:creator>Mark</dc:creator>
				<category><![CDATA[Mazda RX8 ECU Tuning Development]]></category>
		<category><![CDATA[RX8 ECU]]></category>
		<category><![CDATA[RX8 performance]]></category>
		<category><![CDATA[RX8 tuning]]></category>
		<category><![CDATA[RX8 upgrades]]></category>

		<guid isPermaLink="false">http://tdi-plc.com/blog/?p=539</guid>
		<description><![CDATA[Torque Developments International wanted to evaluate the level of difficulty and the effectiveness of increasing the engine performance of a standard Mazda RX8. The Mazda RX8 is often critcised for poor performance so we considered ways to bolster the existing channels of naturally aspirated tuning methods to provide a cost effective method of optimising the [...]]]></description>
			<content:encoded><![CDATA[<p>Torque Developments International wanted to evaluate the level of difficulty and the effectiveness of increasing the engine performance of a standard Mazda RX8.</p>
<p>The Mazda RX8 is often critcised for poor performance so we considered ways to bolster the existing channels of naturally aspirated tuning methods to provide a cost effective method of optimising the fuel and ignition management to enhance it&#8217;s performance.</p>
<p>In conjunction with Mazda Rotary Parts, we initially conducted a base line dyno test with datalogging on a completely standard RX8 to establish it&#8217;s performance and engine management characteristics.</p>
<p>Here is the car hooked up to our Rototest chassis dyno:</p>
<p><img class="alignnone size-thumbnail wp-image-544" title="picture-001" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-001-150x150.jpg" alt="picture 001 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p><img class="alignnone size-thumbnail wp-image-545" title="picture-002" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-002-150x150.jpg" alt="picture 002 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p><img class="alignnone size-thumbnail wp-image-546" title="picture-004" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-004-150x150.jpg" alt="picture 004 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p><img class="alignnone size-thumbnail wp-image-547" title="picture-006" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-006-150x150.jpg" alt="picture 006 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p>The performance characteristics were as the manufacturers claimed, but the air/fuel ratio was far too rich and the shape if it&#8217;s fuel delivery curve was incorrect as can be seen from the datalogging graph below.</p>
<p><img class="alignnone size-medium wp-image-548" title="rx8-dyno-data-before-fcon-is" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/rx8-dyno-data-before-fcon-is-222x300.jpg" alt="rx8 dyno data before fcon is 222x300 Mazda RX8 ECU Tuning Development " width="222" height="300" /></p>
<p>The green line below shows that the air/fuel ratio curve varies dramatically and reaches the excessively rich ratio of 11:1.</p>
<p><img class="alignnone size-medium wp-image-549" title="data-logging-before-fcon-is" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/data-logging-before-fcon-is-182x300.jpg" alt="data logging before fcon is 182x300 Mazda RX8 ECU Tuning Development " width="182" height="300" /></p>
<p>We selected the HKS FCON iS as the choice of aftermarket ECU&#8217;s for the management of fuel and ignition timing for this application because it is comes with a high quality harness to make connectivity a simple operation, and it&#8217;s level of quality and functionality is extremely high.</p>
<p>The main features of the FCON iS over it&#8217;s predessessing model FCON SZ are:</p>
<ul>
<li>A 25% faster processing speed.</li>
</ul>
<ul>
<li>Built in video output function to monitor engine parameters.</li>
</ul>
<p>Here are some pictures o fthe HKS FCON iS ECU.</p>
<p><img class="alignnone size-thumbnail wp-image-540" title="picture-025" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-025-150x150.jpg" alt="picture 025 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p>Removing the front cover reveals the connectivity ports and dip switches.</p>
<p><img class="alignnone size-thumbnail wp-image-541" title="picture-026" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-026-150x150.jpg" alt="picture 026 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p>The revere side shows the very high quality femail plug connector</p>
<p><img class="alignnone size-thumbnail wp-image-543" title="picture-0271" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-0271-150x150.jpg" alt="picture 0271 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p>Here is the &#8220;plug and play&#8221; harness which makes the connectivity very easy:</p>
<p><img class="alignnone size-thumbnail wp-image-550" title="picture-009" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-009-150x150.jpg" alt="picture 009 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p><img class="alignnone size-thumbnail wp-image-551" title="picture-010" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-010-150x150.jpg" alt="picture 010 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p>Here is the harness connected to the standard Mazda ECU:</p>
<p><img class="alignnone size-thumbnail wp-image-552" title="picture-017" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-017-150x150.jpg" alt="picture 017 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p>For testing purposes, the FCON iS was not permanently installed so it was loosly mounted for the ECU tuning processes:</p>
<p><img class="alignnone size-thumbnail wp-image-553" title="picture-022" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/picture-022-150x150.jpg" alt="picture 022 150x150 Mazda RX8 ECU Tuning Development " width="150" height="150" /></p>
<p>After correctly calibrating the fuel and ignition management we are able to demonstrate a significant increase in torque and power, and an improvement in fuel conumption:</p>
<p><img class="alignnone size-medium wp-image-554" title="dyno-data-after-fcon-is" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/dyno-data-after-fcon-is-221x300.jpg" alt="dyno data after fcon is 221x300 Mazda RX8 ECU Tuning Development " width="221" height="300" /></p>
<p>Here are the &#8220;before and after&#8221; power and torque curves:</p>
<p><img class="alignnone size-medium wp-image-555" title="rx8-performance-curves" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/rx8-performance-curves-212x300.jpg" alt="rx8 performance curves 212x300 Mazda RX8 ECU Tuning Development " width="212" height="300" /></p>
<p>Here is the datalogging graph showing the optimised air/fuel ratio. Again, the green line is the AFR:</p>
<p><img class="alignnone size-medium wp-image-556" title="data-logging-after-fcon-is" src="http://tdi-plc.com/blog/wp-content/uploads/2009/03/data-logging-after-fcon-is-182x300.jpg" alt="data logging after fcon is 182x300 Mazda RX8 ECU Tuning Development " width="182" height="300" /></p>
<p>We have concluded that the HKS FCON iS is a cost effective performance upgrade solution on the Mazda RX8. For the more discerning owners or for those with turbocharged or supercharged models, the HKS FCON V Pro ECU solution is available which has significantly enhanced features and capabilities.</p>
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