Mazda RX8 ECU Tuning Development

Torque Developments International wanted to evaluate the level of difficulty and the effectiveness of increasing the engine performance of a standard Mazda RX8.

The Mazda RX8 is often critcised for poor performance so we considered ways to bolster the existing channels of naturally aspirated tuning methods to provide a cost effective method of optimising the fuel and ignition management to enhance it’s performance.

In conjunction with Mazda Rotary Parts, we initially conducted a base line dyno test with datalogging on a completely standard RX8 to establish it’s performance and engine management characteristics.

Here is the car hooked up to our Rototest chassis dyno:

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The performance characteristics were as the manufacturers claimed, but the air/fuel ratio was far too rich and the shape if it’s fuel delivery curve was incorrect as can be seen from the datalogging graph below.

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The green line below shows that the air/fuel ratio curve varies dramatically and reaches the excessively rich ratio of 11:1.

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We selected the HKS FCON iS as the choice of aftermarket ECU’s for the management of fuel and ignition timing for this application because it is comes with a high quality harness to make connectivity a simple operation, and it’s level of quality and functionality is extremely high.

The main features of the FCON iS over it’s predessessing model FCON SZ are:

  • A 25% faster processing speed.
  • Built in video output function to monitor engine parameters.

Here are some pictures o fthe HKS FCON iS ECU.

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Removing the front cover reveals the connectivity ports and dip switches.

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The revere side shows the very high quality femail plug connector

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Here is the “plug and play” harness which makes the connectivity very easy:

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Here is the harness connected to the standard Mazda ECU:

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For testing purposes, the FCON iS was not permanently installed so it was loosly mounted for the ECU tuning processes:

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After correctly calibrating the fuel and ignition management we are able to demonstrate a significant increase in torque and power, and an improvement in fuel conumption:

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Here are the “before and after” power and torque curves:

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Here is the datalogging graph showing the optimised air/fuel ratio. Again, the green line is the AFR:

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We have concluded that the HKS FCON iS is a cost effective performance upgrade solution on the Mazda RX8. For the more discerning owners or for those with turbocharged or supercharged models, the HKS FCON V Pro ECU solution is available which has significantly enhanced features and capabilities.

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